Power Transmitted by a Gear Based on Bending Strength and Using the Lewis Formula
A 25° pressure angle, 25-tooth spur gear having a module of 2 mm, and a 45 mm face width are to operate at 900 rpm. Determine:
a. The allowable bending load applying the Lewis formula.
b. The maximum tangential load and power that the gear can transmit.
Design Decisions: The gear is made of SAE 1040 steel. A fatigue stress-concentration factor of 1.5 is used.
We have Y =0.402 for 25 teeth (Table 11.2) and \sigma _o =172 MPa (Table 11.3). The pitch diameter is d=m N=2(25)=50 mm \text { and } V=\pi d n=\pi(0.05)(15)=2.356 m / s =463.7 fpm
a. Using Equation (11.33) with 1/P=m, we have
F_b=\frac{\sigma_o b}{K_f} \frac{Y}{P} (11.33)
F_b=\frac{\sigma_o b Y m}{K_f}=\frac{1}{1.5}(172 \times 0.402 \times 2)=4.149 kN
b. From Equation (11.24a), the dynamic load is
F_d=\frac{600+V}{600} F_t \quad(\text { for } 0<V \leq 2000 fpm ) (11.24a)
F_d=\frac{600+463.7}{600} F_t=1.77 F_t
The limiting value of the transmitted load, applying Equation (11.34), is
F_b \geq F_d (11.34)
4.149=1.77 F_t \quad \text { or } \quad F_t=2.344 kN
The corresponding gear power, by Equation (1.15), is
kW =\frac{F V}{1000}=\frac{T n}{9549} (1.15)
\begin{aligned} kW & =\frac{F_t \pi d n}{60} \\ & =\frac{(2.344) \pi(0.05) 900}{60}=5.52 \end{aligned}
TABLE 11.2 Values of the Lewis Form Factor for Some Common Full-Depth Teeth |
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No. of Teeth | 20°Y | 25° Y | No. of Teeth | 20° Y | 25° Y |
12 | 0.245 | 0.277 | 26 | 0.344 | 0.407 |
13 | 0.264 | 0.293 | 28 | 0.352 | 0.417 |
14 | 0.276 | 0.307 | 30 | 0.358 | 0.425 |
15 | 0289 | 0.320 | 35 | 0.373 | 0.443 |
16 | 0.295 | 0.332 | 40 | 0.389 | 0.457 |
17 | 0.302 | 0.342 | 50 | 0.408 | 0.477 |
18 | 0.308 | 0.352 | 60 | 0.421 | 0.491 |
19 | 0.314 | 0.361 | 75 | 0.433 | 0.506 |
20 | 0.320 | 0.369 | 100 | 0.446 | 0.521 |
21 | 0.326 | 0.377 | 150 | 0.458 | 0.537 |
22 | 0.33 | 0.384 | 200 | 0.463 | 0.545 |
24 | 0.337 | 0.396 | 300 | 0.471 | 0.554 |
25 | 0.340 | 0.402 | Rack | 0.484 | 0.566 |
TABLE 11.3 Allowable Static Bending Stresses for Use in the Lewis Equation |
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Material | Treatment | \sigma_0 | Average Bhn | |
ksi | (MPa) | |||
Cast iron | ||||
ASTM 35 | 12 | (82.7) | 210 | |
ASTM 50 | 15 | (103) | 220 | |
Cast steel | ||||
0.20% C | 20 | (138) | 180 | |
0.20% C | WQ&T | 25 | (172) | 250 |
Forged steel | ||||
SAE 1020 | WQ&T | 18 | (124) | 155 |
SAE 1030 | 20 | (138) | 180 | |
SAE 1040 | 25 | (172) | 200 | |
SAE 1045 | WQ&T | 32 | (221) | 205 |
SAE 1050 | WQ&T | 35 | (241) | 220 |
Alloy steels | ||||
SAE 2345 | OQ&T | 50 | (345) | 475 |
SAE 4340 | OQ&T | 65 | (448) | 475 |
SAE 6145 | OQ&T | 67 | (462) | 475 |
SAE 65 (phosphor bronze) | 12 | (82 7) | 100 | |
Note: WQ&T, water-quenched and tempered; OQ&T, oil-quenched and tempered. |