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Question 11.6: Power Transmitted by a Gear Based on Bending Strength and Us......

Power Transmitted by a Gear Based on Bending Strength and Using the Lewis Formula

A 25° pressure angle, 25-tooth spur gear having a module of 2 mm, and a 45 mm face width are to operate at 900 rpm. Determine:

a. The allowable bending load applying the Lewis formula.

b. The maximum tangential load and power that the gear can transmit.

Design Decisions: The gear is made of SAE 1040 steel. A fatigue stress-concentration factor of 1.5 is used.

Step-by-Step
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We have Y =0.402 for 25 teeth (Table 11.2) and \sigma _o =172 MPa (Table 11.3). The pitch diameter is d=m N=2(25)=50  mm \text { and } V=\pi d n=\pi(0.05)(15)=2.356  m / s =463.7  fpm

a. Using Equation (11.33) with 1/P=m, we have

F_b=\frac{\sigma_o b}{K_f} \frac{Y}{P}          (11.33)

F_b=\frac{\sigma_o b Y m}{K_f}=\frac{1}{1.5}(172 \times 0.402 \times 2)=4.149  kN

b. From Equation (11.24a), the dynamic load is

F_d=\frac{600+V}{600} F_t \quad(\text { for } 0<V \leq 2000  fpm )          (11.24a)

F_d=\frac{600+463.7}{600} F_t=1.77 F_t

The limiting value of the transmitted load, applying Equation (11.34), is

F_b \geq F_d       (11.34)

4.149=1.77 F_t \quad \text { or } \quad F_t=2.344  kN

The corresponding gear power, by Equation (1.15), is

kW =\frac{F V}{1000}=\frac{T n}{9549}        (1.15)

\begin{aligned} kW & =\frac{F_t \pi d n}{60} \\ & =\frac{(2.344) \pi(0.05) 900}{60}=5.52 \end{aligned}

TABLE 11.2
Values of the Lewis Form Factor for Some Common Full-Depth Teeth
No. of Teeth 20°Y 25° Y No. of Teeth 20° Y 25° Y
12 0.245 0.277 26 0.344 0.407
13 0.264 0.293 28 0.352 0.417
14 0.276 0.307 30 0.358 0.425
15 0289 0.320 35 0.373 0.443
16 0.295 0.332 40 0.389 0.457
17 0.302 0.342 50 0.408 0.477
18 0.308 0.352 60 0.421 0.491
19 0.314 0.361 75 0.433 0.506
20 0.320 0.369 100 0.446 0.521
21 0.326 0.377 150 0.458 0.537
22 0.33 0.384 200 0.463 0.545
24 0.337 0.396 300 0.471 0.554
25 0.340 0.402 Rack 0.484 0.566

 

TABLE 11.3
Allowable Static Bending Stresses for Use in the Lewis Equation
Material Treatment \sigma_0 Average Bhn
ksi (MPa)
Cast iron
ASTM 35 12 (82.7) 210
ASTM 50 15 (103) 220
Cast steel
0.20% C 20 (138) 180
0.20% C WQ&T 25 (172) 250
Forged steel
SAE 1020 WQ&T 18 (124) 155
SAE 1030 20 (138) 180
SAE 1040 25 (172) 200
SAE 1045 WQ&T 32 (221) 205
SAE 1050 WQ&T 35 (241) 220
Alloy steels
SAE 2345 OQ&T 50 (345) 475
SAE 4340 OQ&T 65 (448) 475
SAE 6145 OQ&T 67 (462) 475
SAE 65 (phosphor bronze) 12 (82 7) 100
Note: WQ&T, water-quenched and tempered; OQ&T, oil-quenched and tempered.

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