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Question 10.12: Referring to Example 10-11, a water heater at the end of the......

Referring to Example 10-11, a water heater at the end of the longest run has a capacity of 50,000 Btu/hr. Condensate flows into a vented dry return that slopes \frac{1}{8} in./ft. Size the steam and condensate line.

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The enthalpy of vaporization for the steam is about 960 Btu/lbm from Table A-1a. Then

\dot{m}_{\text{v}}  =  \dot{q}/i_{fg}  =  50,000/960  =  52  lbv/hr  =  \dot{m}_{c}

Using Fig. 10-46 with a system steam pressure of 5 psig, ∆P/L of 0.2 psi/100 ft, and mass flow rate of 52 lb/hr, the pipe size is between 1 and 1\frac{1}{4} in. and the velocity based on 0 psig is 2400 ft/min. The velocity at 0 psig may be converted to the velocity at 5 psig using Fig. 10-47 to obtain 2200 ft/min. This velocity is a little high; therefore, use the 1 \frac{1}{4} in. pipe, which will have a lower velocity and pressure loss. The dry condensate return for this case may be sized by referring to Table 10-6a. With a line slope of \frac{1}{8} in./ft and flow rate of 52 lb/hr, select the nominal \frac{1}{2} in. pipe, which is rated at 54 lb/hr.

Table 10-6a Vented Dry Condensate Return for Gravity Flow Based on Manning Equation

Nominal

Pipe

Diameter,

in.

Condensate Flow, lbm/hr,^{a}

at Condensate Line Slope, in./ft

\frac{1}{16} \frac{1}{8} \frac{1}{4} \frac{1}{2}
\frac{1}{2} 38 54 76 107
\frac{3}{4} 80 114 161 227
1 153 216 306 432
1 \frac{1}{4} 318 449 635 898
1 \frac{1}{2} 479 677 958 1360
2 932 1320 1860 2640
2 \frac{1}{2} 1500 2120 3000 4240
3 2670 3780 5350 7560
4 5520 7800 11,00 15,600
5 10,100 14,300 20,200 28,500
6 16,500 23,300 32,900 46,500
^{a} Flow is in lb/hr of 180 F water for schedule 40 steel pipes.

Source: Reprinted by permission from ASHRAE Handbook, Fundamentals Volume, 1997.

10.46
10.47

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