An axial turbine has the following data:
\zeta=0.8, \quad \alpha_{\text{2m}}=60, \quad \alpha_3=0, \quad \Lambda_{\text{m}}=0.5 \quad \text{and} \quad C_{\text{am}}=200 \text{ m/s}
Three design methods are to be examined. The governing equations for each are as follows:
Method (1)
C_{\text{u2m}}=C_{\text{u2h}}
Method (2)
\frac{C_{\text{a2t}}}{C_{\text{a2h}}} =\zeta^{\sin^2 \alpha_2}
Method (3)
\frac{C_{\text{u2t}}}{C_{\text{u2h}}} =\zeta
It is required to
1. Identify the design method.
2. Calculate the values of the angles \alpha_2,\alpha_3, \beta_2, \beta_3 at the hub, mean, tip sections.
3. Draw the velocity triangles at hub and tip.
Given data
\zeta=0.8, \quad \alpha_3=0 , \quad \alpha_{\text{2m}}=60 \\ \Lambda_{\text{m}}=0.5 \quad Ca_{\text{m}}=200 \text{ m/s}
At any radius along the blade
\alpha_2=\tan^{-1}\left(\frac{C_{\text{u2}}}{C_{\text{a2}}} \right) , \quad \beta_2=\tan^{-1}\left(\frac{C_{\text{u2}}-U}{C_{\text{a2}}} \right) \\ \frac{r_{\text{h}}}{r_{\text{m}}} =\frac{2\zeta}{1+\zeta} =\frac{1.6}{1.8} =0.889 \\ \frac{r_{\text{t}}}{r_{\text{m}}} =\frac{2}{1+\zeta} =\frac{2}{1.8} =1.111
At mean section
C_{\text{a2}}=200 \text{ m/s} \\ C_{\text{u2}}=C_{\text{a2}} \times \tan \alpha_2=346.41 \text{ m/s} \\ C_{\text{u3}}=0
Moreover, since Λ = 0.5, then
\alpha_2=\beta_3=60^\circ, \quad \alpha_3=\beta_2=0 \\ U=C_{\text{u2}}=346.41 \text{ m/s}
The rotational speed at any radius is
U_{\text{i}}=\frac{r_{\text{i}}}{r_{\text{m}}} \times U_{\text{m}}, \quad \text{ thus} \\ U_{\text{h}}=307.92 \text{ m/s}\quad \text{and }\quad U_{\text{t}}=384.9 \text{ m/s}
Case (1)
Since C_{\text{u}2} = constant along the blade height, from Equation 14.57b
C_{\text{a}}\frac{\text{d}C_{\text{a}}}{\text{d}r} +C_{\text{u}}\frac{\text{d}C_{\text{u}}}{\text{d}r} +\frac{C^2_{\text{u}}}{r} =0 (14.57)
this design method is the general power case with N = 0.
The axial speed (C_{\text{a}2}) is calculated from Equation 14.59, which is expressed in state (2) as
\frac{C_{\text{a}}}{C_{\text{am}}}=\left\{1-\tan^2 \alpha_{\text{m}}\left(\frac{N+1}{N} \right)\left[\left(\frac{r}{r_{\text{m}}} \right)^{2N} -1\right] \right\}^{1/2} ,\quad N\neq 0 \quad \quad \quad (14.59) \\ C_{\text{a2}}=C_{\text{am}}\left[1-2\tan ^2\alpha_{\text{m}} \ln\frac{r}{r_{\text{m}}} \right] ^{1/2}
Since \alpha_3 = 0, from the same Equation 14.59 but applied at state (2), C_{\text{a}}3 = constant from blade hub to tip. Moreover, since \alpha_3=0,C_{\text{u}3}=0 along the blade height. The angles \beta_2 \text{ and } \beta_3 are calculated from Equation 14.1c.
\frac{U}{C_{\text{a}}} =\tan \alpha_2-\tan \beta_2=\tan \beta_3-\tan \alpha_3 (14.1c)
The results are summarized in Table 14.4a.
A plot for the results is shown in Figure 14.19.
The velocity triangles are shown in Figure 14.20.
Case (2)
Since \frac{C_{\text{a2t}}}{C_{\text{a2h}}} =\zeta^{\sin^2\alpha_2}
\frac{C_{\text{a2t}}}{C_{\text{a2h}}} =\left(\frac{r_{\text{h}}}{r_{\text{t}}} \right) ^{\sin^2 \alpha_2}=\left(\frac{r_{\text{m}}}{r_{\text{t}}} \right) ^{\sin^2\alpha_2}\left(\frac{r_{\text{h}}}{r_{\text{m}}} \right) ^{\sin^2 \alpha_2}
and
\frac{C_{\text{a2t}}}{C_{\text{a2h}}} =\frac{C_{\text{a2t}}}{C_{\text{a2m}}} =\frac{C_{\text{a2m}}}{C_{\text{a2h}}}
This design method is the constant nozzle angle at state (2), or
C_{\text{a2}}=C_{\text{a2m}}\left(\frac{r_{\text{m}}}{r} \right) ^{\sin^2 \alpha_2}, C_{\text{u2}}=C_{\text{u2m}}\left(\frac{r_{\text{m}}}{r} \right) ^{\sin^2 \alpha_2},C_2=C_{2\text{m}}\left(\frac{r_{\text{m}}}{r} \right) ^{\sin^2 \alpha_2}
At state (3),\alpha_3=0 ,\quad C_{\text{u3}}=0
C^2_{\text{a3}}=C^2_{\text{a3m}}+2U_{\text{m}}C_{\text{u2m}}\left[1-\left(\frac{r}{r_{\text{m}}} \right)^{\cos^2 \alpha_2} \right]
It is deduced here that all the velocity components C_{\text{u2}},C_{a2}, \text{ and }C_{\text{a3}} are variables. The final results are given in Table 14.4b.
A plot for the results is shown in Figure 14.21.
The velocity triangles are shown in Figure 14.22.
Case (3)
Since
\frac{C_{\text{u2t}}}{C_{\text{u2h}}} =\zeta=\frac{r_{\text{h}}}{r_{\text{t}}}
or rC_{u2} = constant, this design method is called free vortex.
At the rotor outlet, the flow is also a free vortex, or rC_{\text{u3}} = constant.
The axial velocity is then constant at both states (2) and (3), or C_{\text{a2}}=C_{\text{a2m}}=C_{\text{a3}}=C_{\text{a3m}}=\text{constant}
The results are summarized in Table 14.4c.
A plot for the results is shown in Figure 14.23, while the velocity triangles are shown in Figure 14.24.
TABLE 14.4a Variations of Speeds and Flow Angles along the Blade Height for Case (1) |
||||||||
C_{\text{a2}} (m/s) | C_{\text{a3}} (m/s) | C_{\text{u2}} (m/s) | C_{\text{u3}} (m/s) | \alpha_2 | \alpha_3 | \beta_2 | \beta_3 | |
Hub | 261.3 | 200 | 346.4 | 0 | 52.97 | 0 | 8.4 | 56.99 |
Mean | 200 | 200 | 346.4 | 0 | 60 | 0 | 0 | 60 |
Tip | 121.3 | 200 | 346.4 | 0 | 70.7 | 0 | -17 | 62.54 |
TABLE 14.4b Variations of speeds and flow angles along the blade height for case (2) |
|||||||
C_{\text{a2}} | C_{\text{a3}} | C_{\text{u2}} | C_{\text{u3}} | \alpha_2 | \alpha_3 | \beta_2 | |
Hub | 218.47 | 216.71 | 378.4 | 0 | 60 | 0 | 17.885 |
Mean | 200 | 200 | 346.41 | 0 | 60 | 0 | 0 |
Tip | 184.8 | 183.29 | 320.09 | 0 | 60 | 0 | -19.35 |
TABLE 14.4c Variations of speeds and flow angles along the blade height for case (3) |
||||||||
C_{\text{a2}} | C_{\text{a3}} | C_{\text{u2}} | C_{\text{u3}} | \alpha_2 | \alpha_3 | \beta_2 | \beta_3 | |
Hub | 200 | 200 | 389.7 | 0 | 62.833 | 0 | 22.247 | 56.994 |
Mean | 200 | 200 | 346.41 | 0 | 60 | 0 | 0 | 60 |
Tip | 200 | 200 | 311.77 | 0 | 57.32 | 0 | -20.85 | 62.549 |